The core consists of metal rod covered with minerals and metal powders to help them adhere. The sizes and types of electrodes for Stick Welding are the arc voltage requirements. A stick welder is used due to several reasons. For instance, it makes the process very easy and suitable for commonly used metals and alloys.
Moreover, it can be used where access is limited, and auxiliary gas shielding or granular flux is not available. It is used because the process is less sensitive to wind and draft than gas shielded arc welding processes. It is portable, simple, and relatively cheaper. Stick Welding is an extremely versatile process concerning the location and environment of the operation. It can be done inside and outside. Gas and water hoses are not required at all. Thus, a stick welder is the solution to many of your problems.
We have for you our top picks for the best stick welders available in the market but before looking at those, review our buyer’s guide to having a clear idea of what you want to look for.
Stick Welding is used for both Industrial and home purposes. With a large number of stick welders available in the market, choosing the right one is very important, especially for beginners who are unaware of what they should be looking for. Many factors need to be considered when selecting the most appropriate tool for you. Below we have for you a list of those factors which should be kept in mind when making this purchase.
It should be considered before making any purchase of a welder. If it has to be moved daily from one place to another, then it should be easy to carry around. If its weight is too much, then it will cause further problems, so that is why it is necessary that they are portable and easily carried away from different places. It should be easily transported on trolleys. This factor is significant for industries as there are more chances of moving it from one place to another.
The immediate factor that comes first in everyone’s mind is the price then other factors should be considered. First, you should look for your budget, whether you can buy it or not. It must be considered when purchasing a used welding machine because it is not necessary that all welding machines will be cheap and perfect. It depends on the period that the machine has been used for. It is vital to check this factor and compare with all other options to make a perfect choice and should be no less than a new one at a reasonable price.
Cosmetic or operational damage
If you have to buy already used welding machine then this factor must be considered because I am buying a tool at a very low price, but full of damages that need to be repaired will add up to your costs. It won’t still be worth it to fix it again and again. This point must be considered and see for how much time it has been used and for what purpose they are selling it.
You should thoroughly check that machine whether it is damaged or what defects that unit have otherwise it will make the purchase useless. Even a minimal defect can cause problems by increasing your cost. It is essential to look for this point before buying it. Otherwise, it will be a waste of money.
It is imperative to look for this factor before buying it. What is the input power required by that particular welder? On average, a single phase is usually used for household power of 115 to 230 volts. If you need more than that, then generators will have to be used, so it is important to check and go for the welder by considering the amount of power input you can supply.
If you are buying a used welder, then the original brand should be considered. It is quite obvious that top brands are more of good quality and contain more features and longer durability. This is why it should be considered before buying it so that it is just a one-time investment with long term benefits and at a reasonable price that you are looking for.
It is important that you should look for a unit that has been recently manufactured with advanced features. This will also help calculate its future estimated economic life. If you buy a unit that has been manufactured many years ago, then it will have a short economic life period and will be fully depreciated very quickly. This factor will help you compare the duty cycle that the welding machine has.
Table of Contents
Now that we’re done with the buyer’s guide, below are our top picks for the best stick welders chosen and tested by our experts. We have for you their detailed reviews with their key features, pros, and cons as well as an insight into customer experiences with the product. This would enable you to have a complete picture of each product and help you to choose the best one for yourself.
It has an advanced IGBT inverter technology with excellent arc stability. It is a reasonably priced product that offers stronger, concentrated, and stable welding power, and when the workpiece comes in contact with the stick, the response is rapid. You do not have to worry about the rapid voltage changes and its adverse effects as the system contains automatic compensation for voltage changes, with protecting ion against over and under voltage value. Your device will not be overloaded at all!
It is a specially designed welding machine, with a force adjustments function and can use all the electrodes. One of the best things about this welder is that it can weld anything you want! Thicker metals will require more time, but you can use it for anything you like. You do not have to worry about it getting heated up because of the automatic fan temperature control. It usually operates when the welding starts to cool the components and reduce the airborne pollutants.
It is anti-sticking and is all generators friendly. According to a Fred Flintstone from Amazon, this welder is very powerful and is up to the demands. It has a 500-amp stinger and has a greater arc force control. Moreover, the smoothness of the arc produced is quite shocking. The most amazing part is that it is lightweight as compared to the other welders, therefore can be easily carried anywhere regardless of the huge ones that are difficult to carry. It comes with 10’ wire that is not long enough, and they request the manufacturers to provide it with longer leads to perform welding jobs comfortably.
Another Ron T from Amazon mentions that it is a very useful product and is cost friendly! The cooling fan turns on automatically and then shuts down when required. Moreover, the rod is also working nicely, as well. The customer says that it is a nice stick welder with dual voltage and a DC inverter.
This welder is amongst the low priced products and has IGBT inverter technology that makes it one of the best 110v welders. It is smaller in size and can be carried easily hence is portable. It can handle up to 1/16 – 1/8-inch electrode. It has a 60% duty cycle with 120 – Amp output. It comes with the Electrode holder, earth clamp, and a 5’ cable. The presence of a conversion line makes a smooth transfer from 110V to 220V. It is built especially for home projects and use.
It provides excellent insulation, which makes it a safe source to be used. It is not at all heavy and can be easily carried. The handle present on it provides an excellent firm grip as well as a comfortable angle so that you can work efficiently comfortably without tiring up your hand or arm. Moreover, its spring is strong enough to hold the rods securely.
Cristina Edwards from Amazon mentioned that it is durable due to its rigidity and robusticity as compared to their previous one. They recommend it to others due to their excellent quality!
It is well built and does not has a larger weight as is explained by our valuable customer, the holder provides a very good angle to the arm, taking care of your comfortability. The customer did not receive a manual with it, but as he was familiar with the welders before it was not difficult for him to install it. The lead wire is installed by removing the handle from above at first.
You cannot only use it for welding but also for other purposes as our other valuable customers do. One of them uses it as a wood burning tool as he needed a hand-held tool that is capable of carrying high voltage.
This stick welder is reasonably priced and has advanced single-tube IGBT inverter technology that improves the performance of the welding machine. It is supplied with an AC plug, electrode holder and cable, earth clamp and cable. Overloading is prevented due to the anti-sticking property as well as the electrodes are removed easily too because of this property. The best thing about this welder is that it contains protection against both over and under voltage. Not only that, it protects against low current and overloading. It has an auto hot start as well as an adjustable arc force.
It is lightweight that makes it portable, which means easy carrying and working! Do not get surprised by its small size and do not doubt its capabilities since it is highly effective. It works ideally on 110V and 220V and can weld all kinds of ferrous metals that can include; low carbon steel, medium carbon steel, alloy steel, etc.
It would not disturb you by any unpleasant noise and is energy saving too. It is compact and has a strong compensation capability. It has outstanding quality, and you would not regret buying it!
One of the customers, who is a certified welding and shipbuilding instructor, rates it as the best choice. It is small but is good in burning DV reverse rods and deals easily with 220V.
A customer complains that it does not work well on 110V, maybe because his piece is defective but suggests the manufacturers to operate it on 220V.
Another complaint received from a customer was about its weak output and bad leads.
It is perfect for use at home and is a perfect choice for welders, repair people and those who prefer it as a hobby. It can weld 6013 and 7018 rods at without any problem. It has a digital display that shows you the amp setting. It can operate on 110V and 220V that makes it a perfect choice. It is durable and sturdy and has a true 140-amp output that causes it to push the 6011 rods. It has a small size and is lightweight that makes it portable, that means you can carry it anywhere you like.
The manufacturer ensures 1 Year warranty for its parts. The lift tig operation is ready to install so that you can connect it to a tig torch. It has a rectangular shape and comes in black color that portrays its stylish and modern look. Power plugs and power switching adapter is included within the package. According to the customer’s review, it is a lightweight stick, and it can be easily used in household activities. He tested rods as well as stainless steel rods (308 – 309), and this LONGEVITY welder was able to weld all! It works exceptionally great at 220V, but with 110V it is better to plug it into an outlet of 15 amp or higher. I you use the one below it, it will be hazardous.
As per customer complaint, the fan on the welder was completely broken, and it would not spin as well as stay overheated always. Another customer was not satisfied as the welder was not able to function correctly and effectively after a few days. The controls would not hold either.
A customer of this product was not pleased with the guiding booklet and found it incomprehensible but was satisfied with the product and its usage.
This welder is designed for a superior performance by the adaptation of advanced control module IGBT dual voltage (115V & 230V). It is an expensive product and has an input frequency rated to be 60Hz with a duty cycle of 60%. All these features promote efficiency and improve performance. It comes with one year warranty too, which makes this purchase credible and adds to customer convenience. It is energy saving and is lightweight. Its handle makes it easy to carry as well as portable. The presence of a compact handle makes its application easier.
Its application is suitable on stainless steel, alloy steel, carbon steel, copper, copper alloy and other non-ferrous metal. It is not at all suitable for welding aluminum. It is made up of Aluminum and is capable of welding metals of thickness ¼ – 6/8. Some special tips and precautions are to be kept in mind while operating this welder. Protective measures should be taken while operating as is produces a strong magnetic field while welding along with Infra-violet radiations. Moreover, dust and harmful particles also accommodate them, hence it is necessary to use protective garments.
Do not forget to check the primary and secondary connections; protective covers should be placed on them so that they do not come in contact with the machine. The power supply should be cut off while moving the machine. One thing should be kept in mind that the machine should not be dragged by the cable to avoid any electric accidents. After the operation, it is advised to cut off the electrical supply and clean up the site; this is for the longer lifespan of your welder. You should check your welder once a month.
One of our verified customers is satisfied with its welding and mentions that it welds beautifully. The stick is a bit hard to start, but it starts very smoothly. The T4 function is beneficial since it prevents the machine from shutting down that ensures no interruption. Another customer was delighted with this welder machine but complained about the gas fittings that were weak due to poor quality fittings. The tig function merely works great!
This inverter contains IGBT Infineon Modules inverter technology that is why gives an exceptional performance. It is a dual voltage that means it can operate both at 110V and 220V. It has a 200-amp DC stick. It has a unique design and excellent performance. It features E6010 welding capability, which makes it suitable for use on shipyards, pipelines, construction sites, portable repair jobs, and pressure and container vessels. It features another connector port for all other welding rods for an excellent low spatter arc.
It has an auto-hot start as well as an auto-regulated arc force control that gives you the amount of power you demand. The DC Live Lift TIG allows it to perform exceptionally on stainless steel. For the performance at 120V/220V, you need to buy the TIG torch gas regulator. You can easily use it at home, garage, or your working site!
It is lightweight and easily portable. You can carry it with you easily anywhere you like hence it makes it one of the best welders. Whether you’re working in your garage, inside your home or on your job, you can take this handy tool with you quickly. It is made up of stainless steel and comes as a combo set. It can easily weld all metal rods with any thickness. It is effortless to operate, and smooth that gives an elegant appearance to the welded products as well as is convenient for usage. Running a bead is smooth and quiet too as it is smooth while striking arcs.
One of our verified customers is quite happy with this welding product. It is an amazing machine that contains arc assist features that makes welding easy and fun. Another customer review mentions that this welder is smooth. Arc striking is very soft, that makes it fun to use. Moreover, it does not produce any noise and is quiet while welding so that you just do not get disturbed! It has a good reasonable price and can serve you as you wish.
Lotos LTPDC2000D Non-Touch Pilot Arc Plasma Cutter Welder 3 in 1 Combo Welding Machine
The incredible Lotos welding machine is amongst the three most expensive products in this list. It has a size of ½ inch clean cut. It has a current output of 10-50AMP. This welder can easily cut painted, rough and rusty surfaces, and it produces minimal slag, which increases its efficiency. It makes use of non-hazardous compressed air to reduce every sort of steel, copper, and aluminum.
This fabulous welding machine has features of Easy ARC Start, Stable Welding Arc; It has a very elegant and Beautiful Welding Shape; Adjustable Hot Striking Arc Current which makes it more efficient for arc-starting function; It is also Suitable for Welding with Different Kinds of Acid or Basic Electrode. So what else are you looking for?
The device can be installed in a short time of only One minute because of The pre-installed NPT 1/4” industry type D plug and air filter regulator which allows it to get connected with the air compressor by using the stand coupler of the air compressor which makes it more impressive.
Moreover, it makes sure that the plasma cutter is highly durable and stable into its performance. It also possesses the feature of automatic dual voltage. It comes in a package which includes an argon regulator, Power supply, Plasma cutting torch, Tig torch, MMA/Stick clamp, Argon Regulator, Ground clamp, Pre-installed NPT 1/4” industry type D plug and Air filter regulator, Consumables, Instruction Manual, etc. and all of these accessories are of high quality maintained by the provider, that’s why they give an offer of 30 days refund and 1 year warranty which assures the buyer that he is buying the best product in the market.
Although this is an elegant Device, but one of the consumers complained that the welding leads are not of suitable length and the company does not reply to their emails for complaints. This poor customer service has aggravated a lot of customers and is a con that customers should ponder on.
This Excellent Welding device is made up of pure metal as the company gives the customer a bonafide guarantee that it is 100% metal. It is the cheapest product in this list and would be your go to if you do not want to spend a significant amount of money. This is an imported welder machine, which means that it satisfies all the export quality and import quality checks of both the countries, which makes it more reliable. This low priced welding machine has the installation method of Arc welder, which makes it a lot more efficient and better to use.
This welder comes with the specification of 100 Amp 110 VAC Arc Welder, which is better for all the customers and makes it more durable. The welder does not make use of batteries. The package only includes the welder, not anything else. The warranty for customers can be granted by requesting the company.
The consumers of this welding machine are delighted with the device and rated it five stars, but few of them also found defects of the product. One of the unhappy customers complained that the box he received was damaged and the welder was dented. One more Consumer complained that he was unable to maintain an arc which happened just because of the welding AC and 120v.
This stick weld is low priced yet welled up with incredible features. This captivating designed welding machine is specially made to work in hot temperature. It is efficient. In high-temperature areas of 40° C., The most important and durable feature of this device is that it has 40% high duty at 40°C and 60% at 25°C. It can easily work in hot areas as it has a control on the heat content of the working device as it prevents its over-heating, which is the biggest obstacle of the devices working in hot areas. This welder is best in working in desert areas and tropical countries. The device also can prevent the dangers of over-voltage and over-current.
The beauty of the welding device is increased by its digital display, which is an overwhelming addition to the modern look of the welder; which makes it more attractive for customers. It is effortless and convenient to use for the buyers of this product because of its secure connection for the output, which makes it more safe and reliable. It is a very stable device with a very high-intensity Voltage capacity, which makes it do smoother welding, which is perfect for the users and the customers.
The mesmerizing outlook of the device makes it more impressive for the users, but unfortunately, some of the consumers complained about the device. One of the unsatisfied customers complained that it was no way that amperage claimed. The reason for this issue was the problem in the wiring, not the device. But all other customers were delighted with the device and admired it.
This incredibly made welding machine gives the consumer complete relief as it operates very easily. It starts and welds very easily just on the command of a single button as it makes use of the modern AC DC intelligent system. It is a reasonably priced product and a budget-friendly option. This device makes it easy for even an unprofessional welder to weld with ease due to its modern technology which makes the life of the consumer easy and tension free, so what else can a customer demand for?
This super modern welder makes it more efficient and long-lasting by making use of the contemporary and advanced techniques which are advanced inverter technique, pulse width technique, and excellent raw material. All specifications prove that it is better than all other devices available in the market. The modern welder machine consists of a mind-body which has a very lightweight, which makes it easy for a weak man to use it or carry it easily.
Moreover, the device consists of a 110v 200 amp arc welder with a piece of protective equipment which saves the device from over-heating, over-Voltage, over-current and lack of college; to make it more safe and durable. The company provides the customer with a three-year warranty, which is impressive for them. All of the users of this modern welder are satisfied with it, but some complain are also received. One complaint received was the underpowering of the device which happened due to the tripping of the power supplies.
This fantastic 2 in 1 combo welding device which can also be used as TIG welder or MMA welder; It consists of the very advanced system of Dual voltage: 110V/220V which adds into the efficiency of the device which is perfect for the users. It is amongst the three most expensive products in this list.
This advanced welding device uses an AC/DC inverter, which makes it 85% more efficient, which means that energy loss is decreased in the device. The new technology known as PWM makes the device to avoid noise pollution and power saving. The device owns a technology of Footswitch for freely current control, which makes it more durable for every user.
The device also consists of the spectacular specifications of – Easy arc start, stable welding, Max.27mm weld pool, and beautiful welding function. To make the device more efficient and long-lasting, the manufacturers have made it protect itself from over-heating, over-current, over-heat protection. IP21 protection, strong heat dissipation fan. This welder is suitable for welding all types of steels such as stainless steel, alloy steel, carbon steel, other non-ferrous metal, aluminum products like scooter, bicycle.
This durable device satisfied all the consumers, but unfortunately few users complained about it. One of our customers complained that the device stopped working because the motor couldn’t overcome the resistance from the pump, and it would hum but not turn without a push on the fan blade. This problem occurred because of the crossing of wires, which could be solved by the customer care of the company.
This fabulous welding device is one of the best products available in the market and is the most expensive one in this list. It will do 1/4″ aluminum and 3/8″ mild steel and 110/220 volts and is capable of welding 7018, 6013 which is an awesome thing for a user, and he will love this device due to its efficiency. The use of latest and advanced technologies in this welding device makes it more durable and reliable. This device uses Advanced Inverter Technology with PWM (Pulse Width Modulation) Using IGBT technology, which makes it more protected and less noise.
The welding device is capable of welding every material as it can do quality TIG welding on aluminum, stainless or steel and precise welding of thinner-gauge materials, which is perfect for consumers.
The unit features HF of this welding device start tig and includes a foot pedal for great tig welding control and Operations. Customers are really happy from the functions of the device, but few customers also submitted complaints. One unfortunate customer complained that after opening the package, he found a defective device which was making strange noises. The reason for this bad experience could be a mistake done by a company who delivered him a broken piece.
Below is a list of questions that are commonly asked by users of stick welders. We have gathered for you their best possible answers, and we hope that they will be sufficient to clear all doubts in your mind.
Depending on the type of welder you choose, their price ranges from $150 to $600. An AC welder will be cheaper than a DC welder. The most expensive is the AC/DC welder; however; price also varies between different brands.
A 5000-6000 watt generator of 230 VAC is large enough to operate an AC/DC stick welder using a 1/8 inch diameter.
If you are a farmer, manufacturing worker, home welder, pipe welder or an infrastructural welder, you will need a stick welder. Therefore, when buying one, you must ensure that the stick welder suits the job you need to get done. If you need versatility and excellent control of your arc, the DC welder is perfect for you in place of the usual AC welder. DC is always a better option because it runs smoother. Also, make sure that power output and voltage output of your welder suits the power and voltage required for your job.
To ensure safety and efficiency, the wire you choose should fulfill your current requirements. Thinner the wire or longer the wire, higher will be its resistance and hence, the power loss from your welder. So if you are using a 240 volt, 40-50 amp welder, you will need 6-gauge wiring along with a 50 amp circuit breaker. Welders operating at 30-40 amps will work well with an eight gauge wire. Small welders running on 30 amp input require a ten gauge wire.
Stick welders that run on direct current are known as DC welders. The current flows in one constant direction and helps the welder to run smoothly.
The stick welder consists of an earth clamp. This has to be connected to the thing you are welding to prevent electrocution. This helps because excess current always flows to earth and protects your appliance from overheating as well as you from getting an electric shock.
When choosing between stick welder and wire feed, one must consider the pros and cons of both. A stick welder is cheaper, portable, and easy to manage in different weather conditions and on almost all types of metals; however, it is not very efficient with thin materials. It burns through lightweight material, causing irreparable damage.
The invention of wire feed, which includes inert metal gas (MIG) and flux cored arc welding (FCAW) has made welding much more comfortable, faster, more convenient, and much more versatile. And how is that? Well, wire welding replaces the fixed length stick electrode because it does not need frequent replacement like a stick welder which has to be fed a with a spool of welding wire now and then.
Also, the wire is fed at a constant rate, so you do not have to bring your hand too close as the stick burns off. Hence, it is better in practical use. However, many small farms can fulfill their welding needs with a good quality stick welder and should not put in too much money to buy a new wire weld.
Both MIG welding and stick welding have their benefits. You must pick the one that suits you best. MIG welding is the easiest process to learn and provides the highest welding speed possible. It gives greater control on thinner metals, unlike stick welding, which may cause thin materials to burn. You will also find no slag to clean with MIG welding; therefore welding is not only faster but also cleaner. MIG equipment can also be used for flux-cored welding.
On the other hand, stick welders are better suited for windy outdoors such as farms and work well with thicker materials. It is better when welding on dirty, rusty metal.
DC stick welding offers advantages over AC when welding steel, including smoother and more stable arcs, easier starts, fewer arc outages, less spatter and easier vertical up and overhead welding. DC positive polarity provides a high level of penetration into the steel. DC negative polarity results in less penetration but a higher deposition rate.
It is sometimes used, for example, on thin sheet metal in an attempt to prevent burn-through. Because AC polarity is half DC positive and half DC negative, it is right in the middle. You can choose AC if you don’t want to go DC negative because you don’t want that much penetration.
110V is typically the amount of current the wire can handle before it becomes unsafe, and the amount of voltage supplied to the outlet. 220V is, very simply put, two wires that combined produce twice the amount of voltage to the outlet. Copper wire is expensive, so generally, homes are built with mainly 110V outlets.
If you run a 220v welder at or below the maximum output of your 110v welder you’ll see no difference other than diminished duty cycle time for the 110v welder and then only because the duty cycle on the 110v unit is usually less, far less than what you would obtain from a 220v welder at low to mid-range settings. You will see a marked difference between an AC only welder over an AC/DC welder in DC operation in any voltage combination due to the sine wave not have to pass the baseline of the sine wave 120 times a second in DC operation like that which occurs during AC the only operation.
Once the sine wave current passes above or below baseline readings at 60 hertz a second the power to the stinger is extinguished or interrupted momentarily, and the electrode must make up for it with a flux coating configuration that aids in bridging the extinguishing effects of that start/stop action.
No real difference in the outstanding quality of electrodes, ease of control or arc smoothness between any transformers based 110v & 220v arc welders as that is a product of going with a DC operation on an AC/DC welder instead of the rapid hic-up sine wave dance of an AC only unit.
MIG is the most versatile and the easiest one to learn; TIG is the most aesthetically pleasing; stick and arc produce the strongest welds and can operate under less than desirable conditions. We also discussed the best beginner’s welder and the type that produces the most durable weld.
If you consider all the factors wisely, selecting the most suitable stick welding machine is not very tough. We hope that the matter we have gathered for you is sufficient to help you find the perfect welding partner.
If you’re looking for a budget-friendly tool and you’re just a beginner then the cheapest product in this list that is C.M.T Pitbull Ultra-Portable 100-Amp Electric Arc Welder. Other reasonable and budget-friendly products include ARC 200 Welding Machine IGBT Inverter Welder and CHIMERA ARC-110XR IGBT DC Inverter ARC Welder.
However, if you want to get a premium product for yourself and want to make a significant investment, your go-to products would be 2018 AHP AlphaTIG 200X 200 Amp IGBT AC DC Tig/Stick Welder and Mophorn TIG200 200A AC/DC Aluminum Tig/Stick Welder.
If you’re looking for the best value for your money, then Lotos Technology LTPDC2000D is a great multi-purpose machine that offers TIG, stick and plasma cutter capabilities. Considering its functionality, it’s the best stick welder for the price.
Go through all product reviews focusing on their features, their strengths and shortcomings (pros and cons) and find the best one for yourself according to your needs. We hope that this article has been helpful enough and has given you a good insight in the world of stick welders and will ensure that you find the perfect one for yourself without a doubt in your mind; thanks to our Buyer’s Guide and Frequently Asked Questions.